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Rows of custom baseball caps in yellow, blue, teal and coral on retail shelves — six-panel and five-panel dad hats made to order

Custom Baseball Caps & Dad Hats, Made to Order

MOQ 10 pcsper design · free design support · door-to-door delivery
  • CrownD-series (structured) · Pro-model (unstructured)
  • VisorFlat or curved · standard or sandwich brim
  • FabricsCotton · wool blend · suede · quick-dry · denim and more
  • Colours20 stock colours, custom dyeing available
  • DecorationFlat & 3D embroidery · patches · applique · screen print
  • Back closurePlastic snap · metal buckle · brass snap · magic tape
  • Lead timeSample 3–5 days · production 10–15 days

🧢 Build Your Cap, Piece by Piece

A cap is a sum of small decisions: the crown shape, the visor, the piping, the fabric and colour, the back closure — and finally, how your logo is applied. Here is every option, so you can spec your cap exactly the way you want it.

Crown Shape

Two silhouettes cover almost every request:

  • D-Series — structured six-panel crown with a higher profile; keeps its shape all day. The classic trucker and team-cap look.
  • Pro-Model — softer, lower-profile unstructured crown that relaxes into a casual dad-hat curve.
Cap crown shape options: D-series structured six-panel crown versus Pro-Model soft unstructured crown

D-Series (structured) vs Pro-Model (soft, unstructured)

Visor Shape & Style

  • Flat — straight bill for a streetwear, snapback look.
  • Curved — pre-curved bill, the everyday sporty silhouette.
  • Standard brim — single-layer visor, clean and light.
  • Sandwich brim — a contrasting stripe sandwiched between layers; an easy way to add a second colour.
Cap visor options: flat bill, curved bill, standard single-layer brim and sandwich brim with contrasting stripe

Flat / curved bill — standard / sandwich brim construction

Piping Style

Decorative top-stitching lines across the crown panels — a subtle detail that changes the whole look:

None“Half” — one centre line“X” — crossing lines“Full” — full panel coverage
Cap piping options: none, half single centre line, X crossing lines and full panel coverage, shown from above

Piping patterns: None · “Half” · “X” · “Full”

Fabric Options

Twelve fabrics in stock — from classic cotton twill to performance quick-dry weaves:

CottonWool BlendSuedeQuick DryPineapplePiquetHealthy-knitPolyesterSandwich meshDenimMultispandexWoollen
Twelve cap fabric swatches: suede, wool blend, quick dry, pineapple, piquet, healthy knit, polyester, sandwich mesh, denim, multispandex, woollen and cotton

12 stock fabrics — swatches available before you commit

20 Stock Colours

Twenty fabric colours in stock, from neutrals to saturated brights. For exact brand colours we can dye to your Pantone code (quoted upfront).

Twenty cap fabric colour swatches including purple, grey, light blue, green, camo, orange, lime, gold, yellow, teal, red, dark grey, navy, white, royal blue, maroon, pink, black, magenta and coral

20 stock colours — camo and heather patterns included

Where Your Logo Goes

Six standard placement zones — front, left side, right side, brim, back arch or back closure. Multiple placements can be combined in one cap (each zone priced separately).

Cap logo placement options: front panel, left side, right side, brim, back arch and back closure

6 logo zones: Front · Left · Right · Brim · Back Arch · Back Closure

Back Closure

  • #01 Plastic snap buckle — the standard adjustable strap.
  • #02 / #05 Silver or brass metal buckle — premium feel, ages beautifully.
  • #03 / #06 Brass or silver snap metal buckle — flat metal snap closure.
  • #04 Magic tape — hook-and-loop strap, fastest to adjust.
Six cap back closure options shown from behind: plastic snap buckle, silver metal buckle, brass snap metal buckle, magic tape, brass metal buckle and silver snap metal buckle

6 closures — plastic snap, silver/brass metal buckles and magic tape

Decoration Crafts — Nine Ways to Brand Your Cap

Each craft has its own character. Send your logo and we will recommend the best match:

Flat embroidery on a green cap: a desert and bird scene stitched in yellow, blue and black thread

Flat Embroidery

Classic stitched logos — crisp, durable and wash-safe. Best for most logos and text.

3D puff embroidery on a black cap: the Nutrien Ag Solutions logo raised above the fabric

3D Embroidery

Foam underneath lifts the stitches into a raised, dimensional logo — perfect for simple, bold lettering.

An embroidered fish patch with green border sewn onto a beige cap

Embroidery Patch

A fully embroidered badge with a merrowed border, stitched onto the cap. Great for detailed multi-colour artwork.

A round woven label patch with a rainbow border and black R logo on a white cap

Woven Label Patch

Fine woven threads reproduce tiny detail and small text that stitching cannot — sewn on with a clean border.

A sublimation printed round patch with photographic skull artwork and text, stitched onto a maroon cap

Sublimated Patch

Photo-quality printing on a patch — gradients and photographic detail reproduced exactly, then sewn on.

A round brown leather patch debossed with the ALTA logo, stitched onto a grey corduroy cap

Leather Patch

Real or PU leather, laser-debossed with your logo and stitched on — the signature of premium outdoor brands.

ICON lettering in glitter chenille felt applique on a black cap

Felt Applique

Layered felt and chenille letters cut to shape and sewn down — the varsity-letter look with real depth.

Green cap fabric decorated with white diamond lattice stitching

Diamond Lattice Stitch

Diagonal stitch lines crossing into a diamond lattice — an all-over texture upgrade for plain panels.

Bold yellow star and outlines screen printed on a maroon cap visor

Screen Printing

Solid-colour ink printed directly on the fabric — the economical choice for bold shapes on the visor or panels.

Need a sample first? Small orders can buy one at the retail sample price; bulk orders get a free sample with free shipping. Place the order and pay directly, then let our team know by WhatsApp or email.

Notes

  1. Wholesale products are ordered using the quotation number we provide. Terms are agreed by both parties; once the order is placed, it cannot be cancelled on the grounds that the products are no longer needed.
  2. Custom-made products are not covered by the 7-day online-shopping return policy. Please consider your design carefully before ordering.
  3. We manufacture on your behalf only. Please confirm that you hold the legal rights to the artwork you supply; any trademark or intellectual-property infringement is the customer's own responsibility.

FAQ

Is a 10-piece order really possible?

Yes. Stock fabrics and colours start from 10 pieces per design. The only exception is full custom Pantone dyeing, which needs a larger minimum — always quoted upfront.

Flat or 3D embroidery — which suits my logo?

Flat embroidery handles most logos, including moderate detail and text. 3D puff works best with simple, bold lettering or shapes — fine detail gets lost in the foam. Send us the artwork and we will show a mockup of both.

Can I combine several placements on one cap?

Yes — for example a front 3D logo plus a woven patch on the side and embroidery on the back arch. Each placement zone is priced separately.

What artwork files do you accept?

AI, PSD, JPG and PNG all work. Vector files give the sharpest embroidery; if you only have a photo or sketch, our designers can prepare the digitised stitch file for you.

Can I mix colours or styles in one order?

Yes — as long as each design meets the 10-piece minimum, colours, fabrics and closures can be mixed freely.

How long does an order take?

Samples in 3–5 days, production in 10–15 days after artwork confirmation, then door-to-door tracked shipping — we handle customs all the way to your address.

Your logo, stitched on a cap they'll actually wear.

Free mockup · free samples on bulk orders · MOQ 10 pcs · door-to-door delivery.

Start Your Cap Project
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